: Vedanta Resources ( * Involved as Head Process Control in Billet casting SBU in Aluminium smelter cast house with 1.75 million tons per annum capacity. * Improving the operational practices for enhancing production, quality and reduce COP. * Responsible for production, Sales & Operations planning with direct coordination with Marketing, Customer & Logistics team. * Formulating & executing process improvement plans on operational procedures, training material, work instructions and technology. * Certified internal ISO 9001:2015 QMS, ISO 14001:2015 EMS, ISO 45001 auditor responsible for maintaining the internal audit program and sustaining certification through internal and external audits. * Implemented new ISO/TS IATF 16949 standards for automotive sector through the compliance to the requirements. * Responsible for establishing and conducting quality control programs and control strategies to ensure consistency and adherence to standards for operations, raw materials & products. * Conducting audit, developing procedure and corrective actions to ensure quality, operational efficiencies, safety and environmental standards are not compromised. * Monitoring and implementing solutions to control and improve the plant's energy usage and efficiency. * Successfully in reduced cycle time of product line enabling the plant to increase production consistently from 19 to 27 batches a day, a 30% increment in potential production. * Responsible for process design & optimization, controls and improving process capabilities which includes planning & development of Quality standards and procedures for stabilization. * Working as a contact person towards customer technical service management and process development. Responsible for eliminating customer complains & quick remedial of any customer concerns through RCA and CAPA implementation. * Responsible for collecting & analyzing process parameters, carrying out RCA, deviation analysis and NC disposition and initiating corrective actions. * Steered the RRL DPU commissioning & operation practices to achieve high metal recovery and maximum dross processing. * Direct Leadership experience with exemplary interpersonal/customer service skills. * Strong ability to interact effectively and influence at all levels of the organization.

Mahan Aluminium (------- * Involved in O&M in Billet casting SBU in Aluminium smelter cast house. * Expertise, commissioned & successfully operating billet casting unit by Wagstaff, USA. * Involved in erection, commissioning & successful operation of melting furnace by Mechatherm, UK. * Individually handled & stabilized homogenizing & cutting unit designed by Hertwich, Austria. * Responsible for achieving operational targets in terms of production, quality, cost and delivery. * Steering operation & maintenance activities, quality control implementing effective techniques to bring efficiency in operations. * Rolling out best practice tools (WCM & IMS) in manufacturing by benchmarking. Accomplishments * Reduced the power consumption in Homofurnace by 7% to 205.5 KWh/billet. * Reduced generation of process aluminium scrap by 3% resulting in savings of Rs 57.75 lpa. Mouda Works (Nagpur, MH) * Involved as Section Head Process Control in strip caster at Hindalco Mouda. * Ensuring metal quality by regular monitoring of chemical composition & raw material quality. * Preparing daily & monthly report for production planning & product mix. * Responsible for carrying out RCA, deviation and NC disposition and initiating corrective actions. * Collecting & analyzing process parameters. * Identifying & imparting training to supervisors & workers * Responsible for carrying out & analysis of Grain size, Alscan & PoDFA analysis.

* Operation in charge of zinc electrolysis & melting having 88000 MT/annum capacity. * Involved in weekly and monthly reviews with top management on production planning. * Lead for improvement in manufacturing working standards (SOP), risk assessment and HIRA analysis. * Business Excellence team member for implementing 5s, Asset Optimization, Kaizen & SGA projects. * Conducted internal audit and maintained ISO: 9001, ISO: 14001, ISO: 18001 * Handled operations of major process equipment like stirred tank reactors, centrifugal pumps, air coolers, bagfilters, blowers,auto ingot casting machines, induction heating furnace. * Introduced design modifications process improvements to maximize Overall Equipment Effectiveness (O.E.E.).

Chemical Engineering, Chemical Technology and Equipment of Finishing Production