* Execution and Delivery of Projects in Energy Efficiency. * Providing support in Business development for enhancing marker segment of end use industrial energy efficiency. * Capacity building of internal team ; * Handling projects involving technical analysis of industrial sectors for identifying gaps in regulations pertaining to energy efficiency optimization and emission reduction, comparison with global scenario, analysis of existing deficiencies in the process chain and performance review for identifying key bottlenecks affecting energy consumption and emissions. ;

• Team Leader for managing overall activities pertaining to energy audit business development, capacity building of internal team and orientation of team towards positive conclusion of projects. • Support top business development for identifying new clients and exploring new business segments. • Handling projects for conducting energy audits and electrical safety for various industries such as auto – ancillary. Mobile Switching Centres, textiles etc. • Conducting compliance audit pertaining to electrical safety for export oriented garment units (in Bangladesh) in accordance with the local building codes and relevant electricity acts. • Conducting electrical safety audits in Mobile Switching Centres aimed at identifying potential risk areas affecting business continuity. • Analysis and categorization of potential risk areas and road map for achieving safe and reliable operation to ensure business continuity. • Have worked as a retainer consultant in Energy Efficiency Services Limited (PSU under Ministry of Power, Government of India) on deputation from TUV from December 2012 to July 2013 as Technical Expert. • Project management pertaining to technical and financial aspects of the Perform Achieve and Trade Scheme (PAT) of Bureau of Energy Efficiency, Ministry of Power, Government of India. • PAT Scheme, which is a program under Prime Minister Office National Action Plan for Climate Change being the largest project in the country in which energy reduction targets have specified to 8 industry segments comprising • Liasioning between various Government organizations such as Bureau of Energy Efficiency, Energy Efficiency Services Limited and Designated Consumers for resolving technical matters and ensure effective project management of the PAT Scheme.

• Detailed energy audit of various industry segments such as pulp & paper, auto – ancillary manufacturing, glass, textile, edible oil industries, copper and zinc mining etc covering both thermal and electrical utilities. • Performance analysis of electrical and thermal utilities such as a. Steam and condensate loop– Steam to fuel ratio, direct and in – direct efficiency, blowdown optimization, maximizing heat recovery from exhaust and blowdown, optimum pressure control, loading cycle analysis, identifying losses and estimating in-direct efficiency, identifying losses in steam distribution system due to poor insulation, in-correct line sizing, direct leakages etc, identifying loss through steam traps through use of ultrasonic steam trap tester, specific steam consumption analysis, feasibility of enhanced flash steam recovery through designing of effective low pressure flash steam recovery and energy efficient condensate recovery system. b. Thermal fluid heaters – In- direct efficiency, impact of line size on pressure drop and need for booster pumps, heat losses from insulation, gap between design and operating heat loads leading to excessive re – circulation c. Steam turbines - Identification of isentropic efficiency, operating heat rate evaluation for potential of optimization, reduction in auxillary power consumption. Cooling towers – Identifying effectiveness, variation in L/G ratio based on seasonal changes, impact of effectiveness on turbine condensate and condenser vacuum. d. Compressor - Free air delivery, volumetric efficiency, analysis of pressure drop, dryer efficiency, potential for utilizing waste heat for reducing electrical consumption in dryers, analysis of compressor loading cycle for pressure optimization e. HVAC systems - Optimizing efficiency of fan and blower systems, potential of reducing suction pressure, identifying operating adiabatic efficiency, identifying bottlenecks such mismatch between head and flow leading to flow regulation such as valve throttling, estimation of pressure loss through flow regulation devices and developing schemes for eliminating the same. Estimation of heating and cooling loads, cross – check duct size with respect to design and operating loads. f. Pumping systems – Gap analysis between design and operating parameters such as head and flow, analysis of bottlenecks such as excessive throttling due to wrong selection leading to higher power consumption, in – sufficient line size leading to higher velocity, pressure drop and thus higher power consumption. • Identification of specific energy consumption based on study of the process parameters and identification of key parameters directing affecting specific energy consumption. • In – depth analysis of the process parameters for developing energy savings proposals specific to the type of industry and application. • Identifying key bottlenecks in process and utility areas having major impact on specific energy consumption. • Analysis of various process and sub – processes both at the macro (overall plant level) and micro (equipment level). • Identifying key performance indicators both at the equipment level and overall plant level to give an instant over – view of equipment performance and the need of intervention. • Developing technical proposals addressing energy efficiency and also process optimization such as – enhancing cooling tower effectiveness for improving vacuum and enhancing electrical generation from extraction – condensing steam turbines, addressing bottlenecks in condensate recovery system such as stalling which lead to higher heating time leading to higher specific energy consumption etc. • Developing detailed proposals along with P & ID’s and required BOQ (product specification and vendor identification) for effective implementation of proposed energy conservation measures along with cost benefit analysis and prioritization of implementation plan. • Key focus on improving productivity, batch time reduction, reduction in rejection rates along with enhanced energy efficiency. • Handling business development which involved generating inquiries, marketing of energy services and identification of new customer segments. • Development of techno – commercial proposals and discussion/negotiation with the plant team • Delivering technical training programs for industry representatives for capacity building on energy efficiency improvement in design and operating areas.

• Conducting thermal energy audits for various industry segments such as FMCG, hospitality (high rise five star hotels), iron and steel industry, textiles, tobacco, starch, carbon black, pharmaceuticals, chemicals etc. • Analysis of the entire steam and condensate loop for identifying direct loss areas, potential for optimization through effective pressure and temperature controls, reduction in steam demand through waste heat recovery. • Analysis of boiler combustion efficiency for coal, lignite pet coke and gas fired boilers. • Performance analysis and identification of critical elements impacting boiler efficiency such as proper air to fuel ratio, un – burnt carbon in ash and exhaust gases, variation of stack temperature with respect to boiler firing ( low fire or high fire in case of oil fired boilers), optimization of primary and secondary air in coal fired fluidized bed combustion boilers. • Analysis and quantification of losses in steam distribution system due to poor insulation, direct steam loss from faulty traps, excessive pressure drop due to wrong sizing, type and size of traps used for header applications, identifying critical issues affecting to in adequate moisture removal leading to wet steam and water hammering such as in – sufficient quantity of traps, wrong/missing design of drain pockets etc. • Analysis of end use steam utilization with respect to pressure and temperature requirement. • Estimation of heating load based on process analysis and identifying gaps between estimated and actual steam demands. • Identifying specific steam consumption and break – up of steam demand i.e. direct and in - direct steam loads. • Analysis of bottlenecks such as longer batch times on account of improper steam distribution system due to in – sufficient line size or absence of thermal buffer and the in ability to meet the fluctuating steam load requirement of the plant. • Analysis of condensate recovery system for enhancing both low pressure flash steam utilization and enhancing condensate recovery both in terms of quantity and quality. • Analysis of critical process parameters affecting specific thermal energy consumption. • Developing technical proposals for optimizing the entire steam and condensate loop for reducing overall specific steam consumption and process optimization/batch time reduction and improving productivity. • Designing of industry specific proposals for optimizing steam and condensate loop resulting in enhanced energy efficiency and process optimization. • Designing of waste heat recovery systems and it’s optimization with respect to the current plant scenario. • Quantification of benefits in terms of direction reduction in steam demand through enhancing energy efficiency and reducing bottlenecks leading to reduced batch time and higher productivity. • Heat and mass balance of the plant for identifying theoretical steam requirement and comparison of actual consumption versus theoretical demand. • Identification of specific fuel consumption and ways for reducing the same as compared to domestic and international benchmarks. • In-depth process knowledge to analyze process parameters affecting utility and specific fuel consumption. • Estimation of financial investment required for the recommended energy conservation proposals along with payback and prioritization of proposals with short term and long term benefits. • Providing technical support during implementation process, tracking project performance post implementation of energy conservation measures and documentation of actual savings achieved. • Successful case studies wherein audited industries achieved projected savings. • Sectoral study of industrial segments aimed at benchmarking of specific steam and thermal fuel consumption and gap analysis for reduction in overall average specific consumption for particular industrial sector. • Facility management aimed at establishing baseline energy performance and sustaining through the mutually agreed performance period through development of procedures, regular energy audits, review of O & M practices through periodic site visits and capacity building on the in – house plant team. • Deftly handle projects related to Utility designing consisting of steam, condensate, flash steam, chilled water, hot water and compressed air. • Technical analysis of the process requirement for effective capacity estimation of steam boilers, thermic fluid heaters, chiller capacity. Cooling tower capacity etc. • Provide assistance for implementation, inter-action with vendors, Validation of BOM, layout and Iso-metrics to ensure an optimum design with optimum batch time and maximum heat utilization.

Mechanical Engineering, Mechanical Engineering Technology

Mechanical, Diploma in Mechanical Engineering